Water Cooled Jumper Cables, Water Cooled Jumper Aid Cables, Resistance Checking Of Aid / Sub Cable, Thane, India
   
 
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Water Cooled Jumper (Aid) Cables

 
Resistance checking of Aid/Sub Cable Water - Cooled Aid/Sub Cable Final Packing Process Water Cooled Jumper (Aid) Cables
Resistance checking of Aid/Sub Cable Water - Cooled Aid/Sub Cable Final
Packing Process
 
 
These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,
The movable gun-arm of the certain types of welding guns to the electromech cable.
 
On a multiple spot welding machines.
Electromech water cooled jumper & sub cables are flexible rope types secondary connectors, assembling with high conductivity terminals. There are sheathed with reinforced abrasion & oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable. Thus permitting the cable to operate under the condition of acute bending without obstructing the water flow.
 
WATER COOLED SUB/JUMPER CABLE SINGLE CORE CABLE ONE END MALE THREADED
FLEX ‘CU’ BRAIDED WIRE.
OUTER COVER RUBBER HOSE
HOSE CLAMPES
HIGH CONDUCTIVITY COPPER TERMINAL
 
HOW TO ORDER ELECTROMECH KICKLESS CABLE
Please supply the following information.
Sl. No. MCM / MM2 DIAMENSIONS IN MM
Bendend Male threaded end
E.g. 300mcm / 150 mm2 Length ‘a’ ‘b’ ‘c’ ‘d’ ‘e’ ‘f’ ‘g’ ‘h I’  ‘j’  ‘k’  ‘l’   ‘m’   ‘n’   ‘o’    ‘p’
    1000          58   15   45 50   81o ǿ17

16  25 25 ǿ19   ǿ20   ½ “  26x10 SW    TPI  

1      
2      
 

TERMINALS
Straight lugs are machined from high conductivity electrolytic Copper bar stock.
Bends lugs are forged and machine from high conductivity electrolytic copper.

WIRE CONSTRUCTION
This is a made from 0.05mm2 electrolytic grade Copper wire. Each bunch or herringbone construction to reduce the rate of wire facture by providing lateral surfaces wears areas. The total sectional area shall not be less than the sectional area as per MCM/mm2 rating.


WIRE CONNECTION TO TERMINAL
Water is terminated in a crimped in soft electrolytic tube and the soldered to the terminals.

Wire cannot melt out during brief overloads

FLEXIBLE HOSE COVER
The outer rubber hose made of heat resistant on its inner Surfaces & abrasion resident on its outer surfaces.

WATER FLOW
Coiling water is passed at the rate of 3 lit/ min at the pressure of the 6kgf/ cm2 and the pressure drop does not exceed 0.7kg/ cm2

WATER PRESSURE
The cable is tested at a pressure of 6 kgf/ cm2 (kcs) to ensure then there is no leakage or hose damage.


OPTIONAL FEATURE
ROTECTION SLEEVES : - In order to eliminate breakage of strands due to frequent acute bending operation, projection sleeves are provided on the area of both the terminal joints.

 

Water Cooled Sub (Aid) Cable – Technical Parameter chart

Specification

Length

180 mm2 (360 mcm)

Remarks

d.c resistance
at 25o c

1.0 m

Below 110 micro ohms

 

1.5m

Below 165 micro ohms

Coolant 
Flow rate

1.0 m

More than 3 lit/ min

Pressure loss 0.5 kgf / cm2

1.5 m

More than 3 lit / min

Temp rise of coolant

1.0 m

46o c at 6600 amp count.

At coolant flow rate of 7 lit /min

1.5 m

47o c 5700 amp count

Weight

1.0 m

3.5 kg. approx

 

 
Special type flexible Rubber Hose and Star separator is non conductive heat & oil resistance and hardness 50 to 60 degree Shore A. Over all finished Cable flexibility checked by the coiling around wooden former.
 
 
 
 
 
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